3D Printing Services Providing 3D parts and Prototype for Flawless Production

NexGen 3D is a High-Quality 3D Printing Service Provider

What is 3D Printing?

A technological boon to the manufacturers that helps to create innovative and complex products seamlessly, most commonly known as additive manufacturing the process uses a 3D Printer that helps in creating three-dimensional object layer-by-layer by exactly replicating its digitized model.

3D Printing Service in Chennai

Working Process of 3D Printing

working-process

First, the image to be printed in 3D format gets designed using relevant software and saved as the STL file format.

STL file designed becomes the blue print which is used as the machine to recreate the design in physical form.

Now the STL file is uploaded, into the printer and the computer changes its settings according to the output needs to be extracted.

The fourth stage involves the selection of materials where the layers of the 3D object model need to be embedded.

When the print work gets started, the 3D printer deposits the layer of material filaments over the print board to get a final 3D output.

Why 3D Printing is important?

  • 3D enables prototype making cheap and fast which in turn is helpful to create quality end products
  • Ready in-hand prototype that helps to reduce manufacturing errors, lowers overall production costs and overheads
  • 3D print enabled manufacturing consumes less production time when compared with traditional manufacturing
  • Provides a competitive edge through better design that will reduce material consumption, allows to manufacture complex designs, allows customization, increase space efficiency, reduce inventory,and warehousing costs.
  • Maintains perfect equilibrium between demand and supply

3D Printing

3D Printing Technology

FDM 3D
Printing Services

About FDM

The additive manufacturing technique Fused Deposition Modelling (FDM) builds an object by depositing a chosen melted material, where this material used as a thermoplastic polymer that exhibits in a filament

How FDM Plastic 3D Printing Works?

FDM 3D Printing is a technology that involves a layer over layer structure to create a desired 3D object at a high melting point.
The need for FDM 3D Printing technology is immense in the manufacturing sector, and hence we at NexGen3D offers qualitative FDM 3D Printing services for manufacturing industries to create small particles and tools flawlessly.

Similar to other 3D printing techniques, the FDM 3D Printing works on the same way where it initially fetches the design or blue print of the particle into the 3D printer in the form of an .stl file. The uploaded 3D model is sliced into layers which is printed into a touchable object using standard polymers like ABS, PETG, and PEI where the polymers get fed into the coil and derived through the nozzle to attain the final 3D product.

3D FDM Plastic Printing

Advantage of 3D FDM Plastics Printing

  • Implementing our FDM Plastic 3D Printers helps manufacturers to undergo deep-rooted testing and helps to create a flawless product within the stipulated timeframe.
  • Compared with SLS and SLA 3D Printing, the FDM technique is far cheaper, and we at NexGen3D make sure that we implement the right and affordable 3D printer to minimise your manufacturing cost.
  • The reduced production cost will automatically pave the way to reating a more flexible scope to choose the required raw material of choice for the manufacturer. Adopting this approach opens the gate for options and assists in creating complex objects easily.

Metal 3D
Printing Services

3D Metal Printing Services

Metal 3D Printing is a boon for any manufacturing plant to convert any highly complicated design model into an actual product. All we need to do is to upload a proper CAD drawing to attain the desired prototype. Metal 3D printing enables quicker creation of the end product with the minimal wastage of raw materials.

Our 3D Metal Printing Process

Uses special metal filament to print an object using 3D printer

Then it moves on to the debinding stage, where high temperature is imposed to remove the binded particles in the 3D object

3D Metal Printing

Transforming the 3D object into a solid and perfect structure by maintaining the high temperature

Then the file is sliced and uploaded for the printer to create the blueprint sketch into miniature parts and prints it in the 3D format.

Advantages of 3D Metal Printing

  • If you are looking out to create a highly dense, complex, and completely precised tools or products, then you can achieve it only through 3D metal printing, and we are experts in delivering it.
  • Highly rigid products can be made with minimum material wastage.
  • The performance and resistance to thermal stress get highly improved in the case of conformal cooling channels used for aerospace and automotive applications.
  • Metal 3D Printing increases production efficiency by creating space to build multiple and identical products in a single platform and enabling to achieve make to order parts.

SLA 3D
Printing Services

SLA 3D Printing Services

Similar to FDM, SLA (Strereolithography) also belongs to the additive manufacturing process, and hence the material is added layer over layer to create the required end product in 3D format. SLA is comparatively‚Äč getting more precise, and deployable for small business and it gets alternatively termed as rapid prototyping, resin printing, and optical fabrication widely used in industries such as jewellery, dental, medical etc.

Materials We Work on

How SLA 3D Printing Works?

NexGen 3D carries out SLA printing in three different phases to bring out the desired 3D object and utilise it for further manufacturing activities.

SLA 3D Printing

Printing

The prototype gets framed in the form of computerised design either through CAD software or 3D scan data which is then gets exported to a 3D printable file format like STL or OBJ. When the file gets uploaded with the printer, the printer software sends a command to slice up the image or sketch layer by layer and sends the final command to the printer to print the 3D object. Once the confirmation received in the printer end, the object gets printed, and images formed a layer over the layer to get a fully accomplished 3D object.

Post-Processing

After the printing job gets done, now its time to rinse the end-product using isopropyl alcohol (IPA) to remove the stains of resins, and then it requires post-curing treatment like removal of sand particles and other supporting elements as the process of cleansing the 3D object.

Advantages of SLA 3D printing

  • The presence of galvanometer ensures a deep-rooted detailed 3D object as a end product with SLA 3D printing.
  • The implementation of photopolymer resin creates rigidity in the 3D object and ensures the creation of strong models, objects and prototypes.
  • The presence of galvanometer ensures a deep-rooted detailed 3D object as a end product with SLA 3D printing.
  • The implementation of photopolymer resin creates rigidity in the 3D object and ensures the creation of strong models, objects and prototypes.

SLS 3D
Printing Services

About SLS

Selective Laser Sintering or SLS implements CO2 based laser to heat and fuse the thermoplastic powder to build completely adaptable material parts with high elongation at break. The SLS based 3D prints withstand high heat and chemical-based solutions. Amongst all the additive technologies, SLS found to be the highly versatile one.

Materials We Work on

How SLS 3D Printing Works?

SLS is highly capable of creating even the complicated geometry in a seamless way, where the computer-controlled laser raises the temperature of thermoplastic powder and binds them together above the glass transition point to obtain a highly rigid and perfectly shaped 3D model.

Areas of Deployment

  • Airplanes Manufacturing
  • Wearable Production
  • Producing Machine Components
  • Production tools Manufacturing

Benefits of SLS 3D Printing

  • Ensures high reliability and consistency of end product.
  • Helps to build highly stable production parts at low volume.
  • Easy condense of complicated particles together.

DMLS 3D
Printing Services

About DMLS

Direct Metal Laser Sintering (DMLS) is a perfect combination of fine-tuned lasers and advanced additive process that gives out a laser-based technology using powdered metals. DMLS metal 3d printing sets a par standard that enables complex designing and eliminates the need for casting or machining.

How DMLS 3D Printing Works?

During Direct metal laser sintering, a thin metal layer of powder is spread uniformly on the building platewith an automated roller. The powder bed is maintained at an elevated temperature so that the metalpowder is at an optimum temperature for the sintering.‚Äč

The laser starts moving on a cross section of the object by heating the powder without melting it. A newlayer of powder is then spread on top of the previous layer and the laser begins to form the nextsection.When printing is complete, allow cooling the build chamber, model and excess powder inside. The excess material is then recovered and recycled, leaving behind the final model.

Applications of DMLS 3D Printing

Applications of DMLS 3D Printing

  • Complete functional prototype
  • Production tool creation
  • Inserting tool creation
  • Implemented in Ductwork
  • Spare parts creation
  • Production of Heat Exchangers and Heat sinks

Benefits of DMLS 3D Printing

Benefits of DMLS 3D Printing

  • Helps to print rigid components with complex geometry.
  • Enables rapid prototyping with high quality and high accuracy.
  • Seamless creation of complex shapes, elaborate details of products.
  • Maintain consistent cost and time reduction from design to end product.

Polyjet 3D
Printing Services

About Polyjet

Polyjet 3D Printing offers not less than the peak of reality and high-end creativity, where it works similar to inkjet printing, and here we can expect the output close to real products. Deep-rooted precision, completely smooth surface is the striking characters of 3d objects derived from Polyjet.

Materials We Work on

How Polyjet 3D Printer Works?

  • The design is converted into printable 3d format and placed in the polyjet print that gets ready to take the print.
  • A UV laser light is imposed to convert the compressed powder
    articles into 3d object.

3 Printing Services in Chennai and Coimbatore

  • Attract user in the first impression with polished and detail prototype.
  • Preciseness to the core that gets reflected in real-like tooth, gums, implant models and even maxillofacial model.
  • Efficiently integrate a wide variety of components and colours to bring out a perfect model as end product.

Industries

  • Engineering
  • Electronics
  • Aerospace
  • Architecture
  • Prosthetics
  • Robotics
  • Product Design
  • Show Pieces
  • Gifting
  • Geometry

Why Choose Us

High quality service

Wide Industrial Exposure

Trained and Expert Technocrats

Affordable Cost

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